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Filling Machine for Glass CSD

Filling Machine for Glass CSD

BDXGF Series 3-in-1 monoblock composed of rinsing, filling and capping is developed and manufactured according to filling technical requirements of carbonated water, beer and carbonated beverage etc which is another good product by combination of advanced technology abroad and market structure based on Sunswell original mature product and technology. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.

Application

carbonated drinks, soft drinks, soda water, sparkling water, beer

Suitable for

Glass or aluminum bottle

Filling system

Isobaric

Filling speed

2,000 - 48,000BPH (330ml)

Describe Features Structure Electrical Control System Specification

Describe

Features

1.Bottle block cylinder & Infeed Screw

Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Bottle infeed screw drive is composed by the 2 level reducer, the 1st level is the cone gear drive, for driving the bottle in screw and bottle in chain, the 2nd level is bottle in screw drive box, for adjusting the bottle infeed screw and position adjustment during bottle shape changing .

2.Rinser

Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.

3.Filler

It’s composed by filling tank, filling valve, control cam, elevated cylinder, and clock cover valve opener and up and down dispenser. When it’s tested there is bottle, the valve opener opens the control pole and then CO2 opens. When the bottle pressure set the same pressure as tank interior, the main liquid passage opens automatically .The main liquid exhaust CO2, while it returns to the needle whole and air exhaust pipe .When the continuous liquid seal the air pipe, the bottle pressure is higher than the tank pressure .Under the pressure effect, the filling valve stops. After the filling finish, shut up the filling valve and let the CO2 out through the exhaust cam. (Don’t exhaust too fast, otherwise easy to get foam.
Equipped with CIP pipeline, main liquid pipe and air in pipe ensure the filling, cleaning. There is level sensor, safety valve, thermo meter and pressure gauge on the level tank. Clock cover, control pole are also fixed there.
The mixed material is transferred from filling valve to the tank .Filling liquid is controlled by the air return pipe; air return pipe is equipped with the umbrella structure, easier for the material filling. It also adopts the screw joint, easier for dismantle, only change the air pipe length when it needs the level adjustment. Air charge valve pole shut the CO2 return passage. Outer control pole life the charge valve and then opens the air charge/air return passage. Exhaust is preventing the material form making after filling.

4.Crown cap capper

The bottle into the click wheel through the transition card bottleneck Capping Machine. Rotary Capping Machine knife stuck on the only bottleneck location, keeping the bottle upright and prevent rotation. Capping Machine Capping head to remain in the revolution and rotation, under the action of the cam to achieve grasping cap, capping, press cap, cap off action, complete the capping process. Management Capping Machine is located in the top cover, through drop-cap rail and cover plate connected Capping Machine allocated. Finished bottle through the bottle capping machine sent from the click wheel to the bottle conveyor chains, conveyor chains send out the triple play by the filling machine, into the next process.

5.Discharge Starwheel

Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.

6.Discharge Conveyor

Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

7.Machine Frame

The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.

Structure

Bottle block cylinder & Infeed Screw

Rinser

Filler

Crown cap capper

Discharge Starwheel

Electrical Control System

The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Technical Specifications
Touch screen	Siemens
PLC program controller	Siemens
Inverter	Mitsubishi
Low-volts breaker	Mitsubishi
Photoelectrical controller	Leuze
Proximity switch	Leuze
Contactor	Schneider
Main motor	SEW

Specification

System	Name	Brand	Origin
Transmission	Gear Motor	Sew	Germany
	Servo Motor	Lenze	Germany
	Air Compressed Brake	Steki	Taiwan, China
	Torque Limiter	Steki	Germany
	Timing Belt (Seamless)	Rw	Italy
	Air Compressed Brake	Sit	Germany
	Key Bearing	Ina/Fag	Germany
	Slewing Bearing	Schmersal	Germany
High Pressure Airway	(0.01Um) Precision Filter	Walker	UK
	(1Um) Precision Filter	Walker	UK
	Proportional Valve	Lanny	Germany
	High Pressure Valve Unit	Eugen Seitz	Switzerland
	Safety valve	Goetze	Germany
	Dew-Point Instrument	GE	USA
High Pressure Airway	Ionic Gas Control	Meech	UK

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