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Filling Machine for Bottle With Aluminum Foil

3-in-1 filling monoblock, combined with rinsing, filling and seaming. It is innovated and designed in the requirement of non-carbonated dairy, milk flavor drinks, juice.

Application
juice, milk, laban, yogurt
Suitable for
cylindrical and square HDPE containers with aluminum foil
Filling system
Gravity, volumetric
Filling speed
5,000 - 24,000BPH (170ml)

Describe

3-in-1 filling monoblock, combined with rinsing, filling and seaming. It is innovated and designed in the requirement of non-carbonated dairy, milk flavor drinks, juice.

Features

1.Bottle infeed

  • Bottle infeed by combination of air conveyor and infeed screw.
  • Equipped with bottle jam protection device.

2.Rinser

  • The rotary wheel is a fully stainless steel welded structure.
  • The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
  • The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water
  • All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
  • The rinser is driven by driving system positioned inside machine frame via gear transmission.
  • Transfer starwheel
  • Made of stainless steel of superior quality.
  • Equipped with bottle jam protection device.

3.Filling

  • The design of filling structure is reasonable and without hygiene dead angle, the run of equipment is stable, the control accuracy is within ±2mm.
  • The filling valve material is SUS304
  • The filling system has liquid level automatic control.
  • Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.
  • Bottle is conveying by the wheel in the filling part.

4.Seaming – Aluminum Foil

  • Independent temperature control of each sealing head
  • No foil no seal
  • Each sealing head controlled by pneumatic cylinder

Structure

Electrical Control System

The electronic components like PLC and transducer are from Mitsubishi, Schneider, Siemens, etc., The pneumatic devices are also from international famous brand.

Equipment structure

Touch screen:  Siemens

Base

Rotary Filler

Rotary Seamer

Bottle infeed and outfeed system

Control

Main Electrical Specification
Touch screen Siemens
PLC program controller Siemens
Inverter Mitsubishi
Low-volts breaker Mitsubishi
Photoelectrical controller Leuze
Proximity switch Leuze
Contactor Schneider
Main motor SEW

Specification

System Name Brand Origin
Transmission Gear Motor Sew Germany
Servo Motor Lenze Germany
Air Compressed Brake Steki Taiwan, China
Torque Limiter Steki Germany
Timing Belt (Seamless) Rw Italy
Air Compressed Brake Sit Germany
Key Bearing Ina/Fag Germany
Slewing Bearing Schmersal Germany
High Pressure Airway (0.01Um) Precision Filter Walker UK
(1Um) Precision Filter Walker UK
Proportional Valve Lanny Germany
High Pressure Valve Unit Eugen Seitz Switzerland
Safety valve Goetze Germany
Dew-Point Instrument GE USA
High Pressure Airway Ionic Gas Control Meech UK

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