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Aluminum Can Filling Machine for Hotfill Juice and Tea Drinks

Aluminum Can Filling Machine for Hotfill Juice and Tea Drinks

It is suitable for filling and seaming non-carbonated liquid such as water, juice, functional beverage, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, seaming reliably, frequency conversion timing, less material loss. It is the preferred equipment for beverage plants.

Application

water, juice, tea, energy drinks, beer, milk, vitamin drinks, functional beverage

Suitable for

aluminum and PET pop can

Filling system

Gravity hotfill

Filling speed

2,000 - 48,000BPH (330ml)

Describe Features Structure Electrical Control System Specification

Describe

Features

1.Can Infeed

Cans divide into fixed intervals through screw to can infeed dial wheel, then enter into filling machine. After filling, cans are transported to the capping machine through the tank device. By two curling, capping is completed. Cans are sent into the can outfeed dial wheel and transmitted to can outfeed belt, then sent to the next process (or equipment).

2.Filler

Filling machine components mainly consist of filling cylinder, turntable, filling valve, lifting devices, upper and lower distributor, star wheel device, screw transmission device and main liquid pipe, etc.
Filling valve mainly consists of valve seat, spool, valve sleeve, middle sleeve, spring and air pipe, etc. The interior streamlined design ensures that there is no sanitary corner; built-in mechanical, stable and reliable performance, low maintenance costs.

3.Seamer

Can sealing machine mainly consists of the upper part of the machine, the lower part of the machine, under the cover device, motor drive, hydraulic system and other components.
This model type of sealing machine with a filling machine drive, The cans coming out from the can outfeed dial wheel of the filling machine are infed in a free order at the beginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, in order to prevent the overflow of the liquid in the tank, the tank must have a certain range of adjustment for the delivery of the dial on the side belt of the tank. When each can passes through the canister to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder (makes the lid cutter on the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the cap’s position.
At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.
The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.
Hydraulic system of can sealing machine
Hydraulic system of can sealing machine mainly realize the lifting of the rack of can sealing machine. The hydraulic includes manual hydraulic pump, reversing valve and two working oil cylinders.
Manual hydraulic pump is the power source, when operating, the manual force acts on the pressure rod to drive the plunger to reciprocate, and generates the pressure of the oil. The pressure oil enters two working oil cylinder at the same time through the reversing valve. When asked the rack to lift, the pressure oil enters the bottom of working cylinders through the reversing valve, to promote the piston of cylinder move upward, the rack also slowly rises to reach the required height, if the direction of the reversing valve is changed, the rack will fall automatically.

4.Can Outfeed

Nylon wheel and conveyor belt cooperate output cans. Conveyor motor uses frequency control of motor speed, which keeps pace with the 2-1 machine.

5.Rack part

Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.

Structure

Features
Wholly sealed widow structure which is beautiful, concise, easy and highly operated;
Product tank design with precision polishing inside;
High precision and large flow rate filling valves to meet productive requirement;
Specially designed roller structure which is easy to be adjusted, locked and ensure sealing function;
Friendly and convenient operating panel with high expansibility.
Working Procedure
Cans will be pushed into can holding platform one by one by feeding screw and star-wheel. Centering cup of filling valve will fall to can; the distance between filling valves and cans is sealed by springiness plastic ring. The movement of centering cup is generated by plastic idler wheel along curvilinear motion. After filled, valve will be closed and centering cup will rise from the can. Filled can will be sent to conveyor chain, then to seamer. Seamer will take lid, turn over the edge of can and turn the edge to finish the sealing action by the control of cam. After that can will be transferred to conveying system.

Can Infeed

Filler

Seamer

Can Outfeed

Electrical Control System

The electronic components like PLC and transducer are from Siemens, Schneider, Mitsubishi, Omron, etc., the pneumatic devices are also from international famous brands.

Equipment structure

Rack

Rotary filler

Rotary seamer

Aluminum can infeed and outfeed system

Control

Main Configuration
Touch screen	Siemens
PLC program controller	Siemens
Inverter	Mitsubishi
Low-volts breaker	Mitsubishi
Photoelectrical controller	Leuze
Proximity switch	Leuze
Contactor	Schneider
Main motor	SEW

Specification

System	Name	Brand	Origin
Transmission	Gear Motor	Sew	Germany
	Servo Motor	Lenze	Germany
	Air Compressed Brake	Steki	Taiwan, China
	Torque Limiter	Steki	Germany
	Timing Belt (Seamless)	Rw	Italy
	Air Compressed Brake	Sit	Germany
	Key Bearing	Ina/Fag	Germany
	Slewing Bearing	Schmersal	Germany
High Pressure Airway	(0.01Um) Precision Filter	Walker	UK
	(1Um) Precision Filter	Walker	UK
	Proportional Valve	Lanny	Germany
	High Pressure Valve Unit	Eugen Seitz	Switzerland
	Safety valve	Goetze	Germany
	Dew-Point Instrument	GE	USA
High Pressure Airway	Ionic Gas Control	Meech	UK

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